When it comes to material handling, the process of bulk bag filling and unloading is both critical and often unique to each operation. As a frequently customized engineering process, this is exactly the kind of project we genuinely love.
Customization of bulk bag filling or unloading ensures the equipment and processes are optimized for the material being handled, the environment, space restrictions, retrofitting, and the operational requirements.
Factors that we consider at the outset of a bulk bag filling and unloading design include material flow properties, dustiness, whether the operation requires precision weighing, or if a batching system may be needed.
Materials with different flow properties (e.g., free-flowing powders vs. sticky or hygroscopic materials) require different handling techniques. Equipment can be customized with features like vibration, fluidization, or specialized discharge aids.
For materials that generate dust, the system may include advanced dust collection or containment features to maintain a clean environment and ensure worker safety.
Operations requiring precise filling include highly accurate weighing systems that ensure each bag is filled to the exact specified weight. Additionally, operations may require batching systems that control the amount of material filled into each bag, particularly in multi-product or recipe-based industries.
Often our clients are retrofitting or integrating a new bag unloading or filling station into their process. Fitting a new piece into an older process and staying within space constraints is one of our specialties. Custom designed frames is one solution we use for filling stations. In our frames we use robust enclosed tubing for its durability and strength. However, we also offer open member frames, tailored to specific needs. During design, we prioritize not only the functionality but also the ease of assembly and shipping, ensuring that our systems are as user-friendly as they are effective. Ready to learn more about what Dynequip can do for you? Contact an engineer today to talk about your project. In the meantime, check out some of our recent projects below!
